Offers Invited: Alloy and Steel Wheel Manufacturing Plant

Sale no: 8005899

Offers Invited: Alloy and Steel Wheel Manufacturing Plant
Sale type
Assets For Sale
Sale date/time
N/A
Sale location
Woodville North, SA
Buyers premium
0%
GST
Exclusive
Under instructions from
ROH Automotive
Enquiries

Matthew Fraser matthew.fraser@grays.com.au or (m) +61 (0) 488 064 350

Sale Info

Sale Info

Offers are invited in writing or via email on the aforementioned assets, located in Woodville North, South Australia.

All enquiries and offers to Matthew Fraser of GraysOnline

• Email: matthew.fraser@grays.com.au

• Phone: +61 (0) 488 064 350

Local SA enquiries can also be made with Adam McCue at adam.mccue@grays.com.au

Sale Terms - Conditions of Sale

Sale Terms - Conditions of Sale

The Sale of this Asset is via Offer in writing/email only.

PLEASE NOTE THE ASSETS ARE NOT AVAILABLE UNTIL NOVEMBER 2017.

This Sale is Pick Up Only From Woodville North, South Australia.

These Assets are Used therefore Inspection is Highly Recommended. Description & Photos Should Be Used as a Guide Only.

Collection of the asset from site is the responsibility of the purchaser.

THE ASSETS IN THIS SALE ARE SOLD AS IS WHERE IS.

Invoices must be paid by direct deposit.

By registering you have agreed to our terms and conditions of sale. If necessary please familiarise yourself with them prior to submitting a written offer.

Graysonline will not be organising transport of goods. Please consider this prior to submitting a written offer.

Description and photographs should be used as a guide only. GraysOnline have not turned on or tested the asset.

The asset must be inspected before removal as refunds or exchanges are not given under any circumstances.

Sale Terms - Payment

Sale Terms - Payment

This Sale is GST Exclusive

This Sale has a 0% Buyers Premium

ie Successful Offer Price is $100 + 10% GST = Invoice Total of $110.00

Product Condition - Please refer to the asset description for product condition. Photos should be taken as a guide only.

Payment - Invoice totals exceeding $5000 must be paid by direct deposit. Invoice totals exceeding $5000 will not be split.

Any payment enquiries, please email accounts@grays.com.au

Steel Wheel Manufacturing Plant, comprising of:

  • 3 Mechanical Press Lines
  • 1 Passenger Car Rim Line
  • 1 Truck Wheel Rim Line
  • 1 Cathodic Electrocoating Paint Line
  • Plant Services and Ancillary Equipment

Steel Wheel Press Shop - Line 1

Steel Wheel Press Shop - Line 1
  • (#1) 500 ton Wilkins & Mitchell 42"x42" stamping press with cushion, 20 strokes per minute, IMCO, Enerpac quick change tool clamping, with integrated coil feed with straightener
  • (#2) 800 ton Bliss 42"x42" stamping press with cushion, 20 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#3) 500 ton Wilkins & Mitchell 42"x42" stamping press with cushion, 20 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#4) 500 ton Bliss 42"x42" stamping press with cushion, 20 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#5) 500 ton Bliss 36"x40" stamping press with cushion, 20 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#9) 800 ton Bliss 42"x42" stamping press with cushion, 30 strokes per minute, IMCO, Enerpac quick change tool clamping

Steel Wheel Press Shop - Line 2

Steel Wheel Press Shop - Line 2
  • (#6) 500 ton Bliss 42"x42" stamping press with cushion, 20 strokes per minute, IMCO, Enerpac quick change tool clamping, with integrated coil feed with straightener
  • (#7) 500 ton Wilkins & Mitchell 42"x42" stamping press with cushion, 20 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#8) 500 ton Wilkins & Mitchell 42"x42" stamping press with cushion, 20 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#26) 350 ton Bliss 32"x36" stamping press with cushion, 20 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#10) 300 ton Bliss 36"x42" stamping press with cushion, 30 strokes per minute, IMCO, Enerpac quick change tool clamping

Steel Wheel Press Shop - Line 3

Steel Wheel Press Shop - Line 3
  • (#21) 500 ton Verson 42"x36" stamping press with cushion, 14 strokes per minute, IMCO, Enerpac quick change tool clamping, with integrated coil feed with straightener
  • (#22) 750 ton Wilkins & Mitchell 48"x54" stamping press with cushion, 12 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#23) 350 ton Wilkins & Mitchell 36"x48" stamping press with cushion, 12 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#24) 350 ton Wilkins & Mitchell 36"x48" stamping press with cushion, 12 strokes per minute, IMCO, Enerpac quick change tool clamping
  • (#25) 750 ton British Clearing 107.75"x66" stamping press with cushion, 12 strokes per minute, IMCO, Enerpac quick change tool clamping

Steel Wheel Press Shop - Sundry Presses

Steel Wheel Press Shop - Sundry Presses
  • (#14) 75 ton Bliss 27"x18" Bliss stamping press with cushion, 30strokes per minute
  • (#15) 75 ton Bliss 27"x18" stamping press with cushion, 30strokes per minute
  • (#17) 75 ton Bliss 27"x18" stamping press with cushion, 30strokes per minute
  • (#19) 300 ton Bliss 36"x42" stamping press with cushion, 30 strokes per minute

Passenger Car Steel Wheel Rim & Assembly Line

Passenger Car Steel Wheel Rim & Assembly Line
  • Integrated auto rim rolling, wheel assembly and spot welding.
  • Mitsubishi butt-welder capable of welding steel and aluminium.
  • 250 wheels per hour.
  • Off-line arc-welding station.
  • Integrated auto spin-test and low-spot marking.
  • Size range: 13-inch to 16-inch.

Truck Wheel Line

Truck Wheel Line
  • Heavy duty buttwelder, auto weld trimmer, auto edge clip machine, 3 x auto feed/eject/transfer hydraulic rim profiling machines, auto expander press, auto valve hole, assembly station, 4 x sub-arc welding stations, auto truth test & low spot marking machine, auto weld scrubbing machine (flux removal)
  • Various floor mounted jib cranes with electric hoists
  • 60 wheels per hour, 22.5-inch tubeless

E-Coat Painting Line

E-Coat Painting Line
  • Conveyorised line configured with 428 hanger positions & 256 hangers/hour line speed.
  • Capable of e-coating hot and cold rolled steel, galvanized and zincalume coated steel and aluminium.
  • Single-pass line with integrated 7-stage spray pre-treatment, dip paint tank and baking oven.
  • Inspection/unloading station, packing stations, Auto-stretchwrapper.

Plant Services & Ancillary Equipment

Plant Services & Ancillary Equipment
  • Champion Ecopak compressor and receivers
  • Press shop electric belt transfer conveyors
  • Rework stations and buffing machines
  • Weld peel press
  • Lindburg HeviDuty brazing furnace
  • Offline spray booth and tunnel furnace for e-coat rework
  • Shot blast cabinet

Alloy Wheel Manufacturing Plant, comprising:

  • Melt shop with chip recycling
  • Low-pressure die-casting
  • Flow-forming
  • Heat-treatment
  • Machining and finishing lines

Alloy Manufacturing Plant Floor Plan Diagram

Machine Shop Floor Plan Diagram

Melting & Recycling

Melting & Recycling

Melt Shop & Chip Recycling

  • 3 x 10 tonne Furnace Engineering gas fired barrel furnaces
  • Silgrain injection fluxing
  • Twin station rotary degassing
  • Spectrometer and lathe
  • Filtaire baghouse
  • 2 x Pyrotek portable fluxing units
  • Electronic scales
  • 2 x 1.5 tonne transfer ladles
  • 2 x launder tubes (1 x ceramic and 1 x steel)
  • Sanken Sangyo pre-treatment plant including rotary kiln and integrated 10 tonne gas fired barrel furnace with vortex chip melting chamber
  • Recycling capacity 600kg per hour
  • Dross Boss aluminium recovery station

Melting & Recycling Asset List - for reference only

Casting

Casting

Low Pressure Die-Casting Machines

Cell 1

  • 1 x Osaka Giken single cavity machine (LP5) plus 1 x ROH twin cavity machine (LP11)
  • Each machine with 800kg resistance crucible holding pots, air & water cooling channels, auto take-out arms, Allen Bradley plc controllers, integrated quench, guarding
  • 30 castings per hour with single operator

Cell 2

  • 2 x Osaka Giken twin cavity machines (LP6 & LP7)
  • Each machine with 800kg resistance crucible holding pots, air & water cooling channels, auto take-out arms, Allen Bradley plc controllers, integrated quench, guarding
  • 40 castings per hour with single operator

Cell 3

  • 1 x Osaka Giken single cavity machine (LP8) plus 2 x ROH twin cavity machines (LP9 & LP10)
  • Each machine with 800kg resistance crucible holding pots, air & water cooling channels, auto take-out arms, Allen Bradley plc controllers, integrated quench, guarding
  • Integrated auto flash/riser removal
  • 50 castings per hour with single operator

Spare Machine Frame

  • Single cavity frame with power pack, holding furnace and Allen Bradley plc controller, not commissioned

Ancillary Diecasting Equipment

  • 2 x ceramic stoke preparation stations incl. 1 x gas & 1 x electric furnaces
  • 2 x die pre-heating stations - both with 2 die holding capacity
  • Dry-ice blasting machine
  • Die spray-up equipment
  • X-ray machine with programmable manipulator

Casting Cell Asset List - for reference only

Sprue Removal

Sprue Removal
  • 1 x robotic cell comprising fettling station, 2 x drilling machines with auto-set chucks and air blow-off
  • Allen Bradley plc controller
  • Yaskawa Motoman MH165 robot with single gripper

Sprue Removal Cell Asset List - for reference only

Line Balancing Cell

Line Balancing Cell
  • 1 x Yazkawa robot.
  • Auto pallet dispenser.
  • Palletises wip not going to flow-former. Feeds line with wip currently being flow-formed.
  • Size range: 16-inch to 22-inch.

Line Balancing Cell Asset List - for reference only

Pre-Machining Cell

Pre-Machining Cell
  • 1 x Yazkawa robot.
  • Auto size detection.
  • 2 x Okuma lathes.
  • Size range: 16-inch to 22-inch.

Pre-Machining Cell Assets List - for reference only

Flow-Forming

Flow-Forming

Flow-forming cell

  • 2 x Yazkawa robots.
  • Furnace Juko 3 level rotary pre-heating furnace.
  • Nihon Spindle flow-former.
  • Quench station.
  • Size range: 16-inch to 22-inch.

Flow Forming Cell Asset List - for reference only

Heat Treatment Trolley Loading Cell

Heat Treatment Trolley Loading Cell

Heat Treatment Carrier Loading Cell

  • 1 x robotic loading cell comprising single gripper Yaskawa Motoman MH165 robot with integrated laser detection, auto trolley feed and indexing

Carrier Loading Cell Asset List - for reference only

Heat Treatment Plant

Heat Treatment Plant

Horizontal tunnel gas fired heat treatment facility

  • 1 x 24 metre solution furnace plus 1 x 8 metre solution furnace plus 1 x 18 metre ageing oven.
  • 12-16 minute auto indexing and quenching.
  • Size range: 15-inch to 22-inch.

Heat Treatment Asset List - for reference only

Wheel Machining Cells

Wheel Machining Cells

4 robotic machining cells

  • Each cell containing 1 x Yazkawa robot, auto wheel size detection, 2 x nc lathes, nc mill, valve hole drilling & deburring station, wheel balancing machine.
  • Configured for one operator to load and unload 2 cells concurrently.
  • Size range: 15-inch to 22-inch.

Machine Cells 1 to 4 Asset List - for reference only

Leak Test Cell

Leak Test Cell

Robotic deburring and leak testing cell

  • Cell contains 2 x Yazkawa robots, auto size detection, 2 Loeser brush deburring machines, 3 leak testers, auto validation stamper.
  • Size range: 15-inch to 22-inch.

Leak Testing Area Asset List - for reference only

Wheel Machining Cells

Wheel Machining Cells
  • 3 manual loaded cells containing integrated NC lathes, NC mill, valve hole drilling & deburring, leak testing and manual deburring stations.

Light Metal Machine Cells - for reference only

Recut Cell

Recut Cell
  • Mori Seiki Lathe
  • 15 wheels per hour with single operator

Bright Machining Cell

Bright Machining Cell
  • Okuma lathe and wheel balancer
  • 13 wheels per hour with single operator (20-inch diameter)

Conveyorised Paintline

Conveyorised Paintline

Paint line, final inspection & packaging

  • Vertical conveyorized line with 516 hanger positions, configured two or three wheels per hanger.
  • Single-pass line with 10-stage spray pre-treatment, reciprocator powder coat and intermediate baking oven, Fanuc robot wet spray and intermediate baking oven, Fanuc robot clear coat spray and final baking oven, unload and inspection stations, auto spin-test and low-spot marking, 2 x semi-auto stretch-wrap machines, 1 x carton taping machine.
  • Size range : 15-inch to 22-inch.

Paint Line Asset List - for reference only

Plant & Ancilliary Services

Plant & Ancilliary Services
  • Cooling towers
  • Liquid waste evaporator
  • Compressors, desiccant dryers and refrigerant dryers

Plant Services Asset List - for reference only

Testing Equipment

Testing Equipment

Testing Lab

  • MTL01 cornering fatigue test machine
  • MTL05 radial fatigue test machine
  • MTL15 radial fatigue test machine
  • MTL04 radial fatigue test machine

Asset Inspection

Asset Inspection

Inspection of the asset is highly recommended. Offers on the assets in this sale should be made based on your inspection and assessment of the assets. Descriptions and photographs should be used as a guide only. PLEASE NOTE THE ASSETS ARES YET TO BE DECOMMISSIONED AND ARE NOT AVAILABLE UNTIL NOVEMBER 2017.

Inspection of the assets can be made via appointment with Matt Fraser on +61 (0) 488 064 350 or via email matthew.fraser@grays.com.au

Asset Collection

Asset Collection

PLEASE NOTE THE ASSETS ARE YET TO BE DECOMMISSIONED AND ARE NOT AVAILABLE UNTIL NOVEMBER 2017.

Collection arrangements will be by appointment only after November 2017.

Pick up can only be coordinated once cleared funds are received. Purchasers cannot pick up until full invoice is paid. Assets will only be released with correct buyer details being provided (Full Buyer name, Sale and Lot number and ID).

OH&S

OH&S

GraysOnline advises all interested parties that all plant offered for sale may not be fit for use in a workplace. It is the buyer's responsibility to ensure that an operational risk assessment is undertaken, prior to use, and the plant be brought to a condition which complies with relevant State Legislation, Regulations and applicable Codes of Practice. GraysOnline will provide:

  • Safety information relating to the condition of the item of plant for sale (Plant Hazard Reports)
  • Site Access, PPE and Removal of Plant requirements.

Please note:

  • Persons under the age of 15 years will not be permitted onsite.
  • Tradespeople eg; electricians, plumbers etc will be required to produce the relevant licence and white card before commencing work on site, in accordance with onsite OH&S regulations.
  • Riggers, Forklift and Crane Drivers etc will be required to produce the relevant licence before commencing work on site.
  • It is a condition of entry to site that all visitors comply with any directions given by the Vendor or Graysonline SA Pty Ltd staff or their representatives.
  • Work carried out on this site must be completed in a manner compliant with all Occupational Health & Safety legislation.
  • All power tools and equipment used on this site must be tested (tagged) safe for use in accordance with AS3760 service testing and inspection of electrical equipment.
  • Graysonline SA Pty Ltd will specify, based on the hazards present on the site, the mandatory personal protective equipment required to be worn prior to approval being given for entry to the site. (eg; safety footwear, safety eyewear, hard hats etc)
  • The use of certified equipment, harnesses, work platforms etc will be required for any work carried out above 1.8metres.
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